Lights
LED lights
I have this configuration working on 4 bikes. Generally it is two LEDs in series, each series string in anti-parallel with each other for a total of 4 LEDs per dynamo. I've even experimented with optionally adding a supercap across *one* LED in each string to work as a standlight. If you add a supercap across every LED, your system won't work optimally and you'll need to resort to a bridge rectifier or other blocking diodes to regain the advantage.
The red LEDs I'm using are Luxeon Star/O with rating 2.85V 385mA. The white LEDs I'm using are Luxeon Star/O with rating 3.4V 350mA. I did at one point use a Luxeon V Star which was twice the current and twice the voltage. These work fine on dynamos that don't have any protection electronics, but there is one that I have that is clamped at just over 7V so for that dynamo I had to put the string in parallel. Since the rated output of the dynamo is on the order of 500mA, it is delivering effectively 250mA per string (500mA half-wave) since it is self-rectifying. They are bright, flash at low speeds, which is fine, and flicker less at higher speeds, which is also fine. I've made my own head and tail lights from 18AWG lamp cord, 1.25" compression plumbing drain fittings, a back cap and the discontinued Luxeon Star/O 1Watt LED. I use two white LXHL-NWG8 on the front and two red LXHL-ND98 on the back. I'm now switching over to something like the Luxeon Rebel Star in red (generally) and Luxeon Rebel Star in Neutral White (generally) using the Fraen Elliptical Lens with holder, all available in Canada through Future Electronics.
I've been using a Shimano HB-NX60 front hub dynamo for a number of years now and have been extremely pleased.
The orange back cap is soft plastic. poke a pair
of holes touching each other with an awl for each wire pair to make an
"8"-like hole for the zip cord to go through without much space around
it to help keep water out.
When mounting, I put the holes facing downwards and the wire leading out
downwards to try to keep water from trickling in.
Since the LEDs are in series, don't cut one of the
wires in the pair as it passes through to the other assembly. The dot
on near the solder pad indicates positive. Use the ribbed or white
striped wire as the negative.
The plastic lens is a stiff clear plastic that comes from "blister pack" packaging.
It is held in place between the screw cap and the gasket.
In behind the LED thermal mounting plate, I usually put a thermal slug,
then usually add wads of bubble wrap to push the assembly forwards into
the blister pack "lens".
Sometimes, with thick enough wire and very snug holes in the back cap
for the wires, the pressure from the wires is enough to hold everything
in place.
The extra black cylinder is a 1F supercap across
the terminals of one LED to make a german standard "standlight".
(previous bike lighting writeup)
Dynamos (Dynohubs)
I'm about to purchase another four Shimano DH-3N72 dynohubs to equip
more bikes.
I never need batteries and they are visible a kilometer away.
More recent designs have added a 1Farad supercap to make a German
standard standlight.
Photos
Bridge:
+---------------+--------------+
| | |
| | |
+-------+-------+ v +-> ^ +->
| | | |
| | | |
| | | + + + - |
| 6V A/C | +----| |-------+
| | | + + |
| | | |
+-------+-------+ ^ +-> v +->
| | |
| | |
+---------------+--------------+
False bridge:
+---------------+--------------+
| | |
| | |
+-------+-------+ v +-> ^ +->
| | | |
| | | |
| | | + + + - |
| 6V A/C | +----| |-------+
| | | + + |
| | | |
+-------+-------+ v +-> ^ +->
| | |
| | |
+---------------+--------------+
)
Other resources
Acknowledgements
Thank you to
Martin Hicks and the BikeCurrent mailing list
for provoking this writeup.
(C) 2002 Richard Guy Briggs Web
Page last updated by
Richard Guy Briggs
Tue Dec 11 21:24:01 EST 2012